Industrial ball valves are essential in managing the flow of liquids and gases. They are found in many industries, from oil and gas to water treatment.
Among these, forged steel industrial ball valves are popular for their strength and durability. They can handle high pressure, resist corrosion, and are designed to last a long time.
This guide will explain what makes forged steel industrial ball valves special. We’ll cover how they’re made, what materials are used, and where they’re commonly used. Whether you’re new to valves or just want to learn more, this guide will walk you through everything you need to know.
Choose ONERO’s Forged Steel Industrial Ball Valve.
What is the Forging Process?
What is forging? Forging is a way to shape metal by heating and hammering it into the desired form. In this process, steel is heated until it’s very soft, but it doesn’t melt. The heated steel is then hammered, pressed, or rolled into shape. This creates a strong, dense material.
Forging makes the steel tougher than casting. When the metal is hammered, it pushes out tiny air pockets, making the steel solid. This is why forged steel is so durable—it doesn’t break easily under pressure. Forging is perfect for parts that need to be extra strong, like ball valves.
Types of Forging
There are different ways to forge steel, each with its own benefits. Here are the main types:
| Forging Type | Description | Ideal For |
| Open-Die Forging | Steel is hammered between two flat surfaces, shaping it through repeated blows. | Large parts like valve bodies. |
| Closed-Die Forging | Steel is shaped by being placed between two molded dies for precision. | Smaller, complex valve parts. |
| Seamless Rolled Ring Forging | Steel is shaped and rolled into a larger ring for strength and pressure resistance. | Circular parts for high-pressure use. |
Open-Die Forging
In open-die forging, the steel is hammered between two flat surfaces. The steel is shaped into the desired form by repeated hammering. This type of forging is good for making large parts, like the body of a valve.
Closed-Die Forging
In closed-die forging, the steel is placed between two shaped dies or molds. When the dies close, they shape the metal completely. This method is precise and creates complex shapes, making it ideal for smaller valve parts.
Seamless Rolled Ring Forging
In this process, a ring of steel is shaped and rolled into a larger ring. This is often used to create circular parts that need to be very strong. It’s great for creating parts that will handle high pressure.
Each forging method helps make different parts of a forged steel industrial ball valve. This process ensures the valve is tough and built to last, even in hard conditions.
Characteristics of Forged Steel Material
Forged steel is different from other types of metal. It has special characteristics that make it a good choice for industrial ball valves:
- High Strength: Forged steel is strong because of the way it’s made. The forging process makes the steel dense, so it doesn’t break or crack easily. This strength is important for valves that handle high pressure.
- Durable and Long-Lasting: Forged steel valves last a long time. They don’t wear down quickly, even in rough conditions. This durability saves time and money because the valves don’t need frequent replacements.
- Corrosion-Resistant: Forged steel doesn’t rust easily. It resists corrosion from water, chemicals, and other harsh substances. This makes it a good choice for chemical plants and water systems.
- Withstands High Temperatures: Forged steel can handle extreme heat. This is crucial for industries like oil and gas, where temperatures can get very high.
Because of these qualities, forged steel industrial ball valves are used in many industries that need tough, reliable equipment. ONERO’s valves are made from high-quality forged steel, ensuring they perform well under pressure.
| Forging Process | Characteristics | Ideal For |
| Open-Die Forging | Allows for large shapes; flexible but less precise | Large parts like valve bodies |
| Closed-Die Forging | Creates precise, complex shapes with high detail | Smaller, detailed parts |
| Seamless Rolled Ring Forging | Produces strong circular parts; highly resistant to pressure | Circular parts for high-pressure use |
Common Applications of Forged Steel Industrial Ball Valves
Forged steel industrial ball valves are used in a wide range of industries. Here are some common applications:
Oil and Gas
In the oil and gas industry, valves must be strong enough to handle high pressure and temperature. Forged steel valves are perfect for this. They control the flow of oil and gas safely, without leaks.
Chemical Processing
Chemicals can be very harsh on equipment. Forged steel resists corrosion, so it’s often used in chemical plants. These valves can handle acids, bases, and other strong substances without breaking down.
Water Treatment
Forged steel valves are also found in water treatment facilities. These valves control water flow and are built to last in wet conditions.
Power Plants
In power plants, steam and high pressure are common. Forged steel industrial ball valves are used to control steam and water flow safely. They are durable enough to handle intense conditions.
Manufacturing and Heavy Industry
Forged steel valves are used in many manufacturing plants. They help control the flow of materials and keep systems running smoothly.
These are just a few examples, but forged steel valves are important in any industry that needs strong, reliable equipment. ONERO’s forged steel industrial ball valves are designed to meet the needs of these demanding environments.
What Forged Steel Industrial Ball Valves Does ONERO Provide?
ONERO offers high-quality forged steel industrial ball valves to meet different needs. Here are two types of forged steel ball valves that are popular in many industries.
Forged Steel Floating Industrial Ball Valve
Forged Steel Trunnion Industrial Ball Valve
Forged Steel Floating Industrial Ball Valve
The forged steel floating ball valve is easy to operate and highly effective. It has a floating ball inside, which presses against the valve seat when closed, creating a tight seal. This prevents leaks and keeps the flow under control.
Floating ball valves are often used in oil, gas, and water systems. They are built for medium-pressure applications and are easy to maintain.
ONERO’s forged steel floating ball valves are durable and perfect for systems that need reliable flow control.
Forged Steel Trunnion Industrial Ball Valve
The forged steel trunnion ball valve is designed for high-pressure jobs. In this type of valve, the ball is held in place by trunnions or supports. This design helps the valve handle high pressure without shifting.
Trunnion ball valves are ideal for oil rigs, refineries, and chemical plants. They can handle extreme conditions without leaking.
ONERO’s forged steel trunnion ball valves are made from strong materials and designed to work in intense environments. They offer long-lasting, leak-proof performance.
Conclusion
Forged steel industrial ball valves are vital for controlling the flow of liquids and gases in tough conditions. The forging process makes them strong, durable, and resistant to heat and corrosion. This makes forged steel valves a smart choice for industries that demand reliable equipment.
At ONERO, we specialize in forged steel industrial ball valves built to meet strict standards. Our floating and trunnion ball valves are designed to handle challenging environments, from oil fields to chemical plants.
Explore our range of forged steel ball valves to find the perfect solution for your needs or contact us today for more info!
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